Process Development

XLTI utilizes sound process development techniques to ensure product and process quality and soundness:

  • Vacuum-assisted to improve casting integrity
  • Flow and thermal simulation to forecast die cavity filling
  • Unique shot sleeves for specific applications to extend sleeve and control sleeve temperature
  • Proprietary cooling line calculations for new tool design and existing tool analysis
  • High-conductivity tooling inserts to remove heat from sprue areas and other “hot spots” in die
  • Squeeze pins to reduce shrinkage voids
  • Die performance solutions and process optimizations for new and existing tools
  • Assistance with launching new programs at customer`s location

process development consolidated